Hydrogen Reduction of domestic iron ores

In this project, scientific research and testing work will be executed for developing of novel, sustainable electricity-based and hydrogen reduction-based process flow sheet for refining of iron and vanadium pentoxide from vanadium containing iron ore concentrates having varying titanium contents. High-titanium Mustavaara and low-titanium Otanmäki concentrates are used as case-studies. The purpose is to create fundamental phenomena-level knowledge about hydrogen-based reduction and electric arc furnace smelting of titanium and vanadium contain iron ore (magnetite) concentrates, and extraction of vanadium from the slag.
The main achievement of the project is the creation of new know-how, and re-thinking of the technical matters related to hydrogen reduction and electrical melting taking into account the particular properties of domestic iron ores and recovery of valuable metals (e.g. Vanadium). The project strengthens the research know-how on steelmaking at the University of Oulu which impacts greatly on attractiveness and visibility of the university since hydrogen and electricity based steelmaking is of great interest globally due to its great mitigation potential of CO2 emissions.
In the long-term, the project can have a big influence on local economy. It is estimated that this novel flow sheet will create appr. 500–600 new direct jobs in the mines, concentrator, hydrogen reduction plant, smelter, and vanadium extraction plant. Extra work force is needed for related transportation and maintenance operations. In the unstable world utilizing domestic iron ores as a raw material in steel industry would also improve the security of supply.
The steering group of the project includes members from steel and mining industry for whom the results of the project can be very significant in the future.
The project is co-funded by the European Union.

Project partners:
University of Oulu
Project duration:
1.1.2024 — 30.6.2026
Project budget:
578 581 €
More information:
Petri Sulasalmi
University of Oulu
petri.sulasalmi@oulu.fi
+358 40 757 1732